ULTRA PRECISION DOUBLE COLUM HYDROSTATIC SURFACE GRINDING MACHINE(Multifunction Machine)
ORIGIN SERIES
スパーギアからヘリカルギア、セレーションパンチ、スプラインゲージなど高精度な割出加工最適な超精密歯車研削盤NGC SERIES。「超精密研削盤」のナガセインテグレックス。
Machining Examples
Superior Accuracy for Machining of Long and Large Workpieces
Reference Surface of The Machine Tool Bed and Industrial Machinery Main Body
The reference surface of such machines can be finished only by grinding.
(Straightness: 0.86μm/2000mm)
Precision Surface Plate
Machining of even ultra-large flat surface with accuracy below the JIS Class 0
(Flatness of stone surface plate of "3000 x 2000mm": 5μm)
Large Die Parts and Machine Parts
(bolsters, etc.)
Submicron flatness even for meter-size workpiece (0.83μm/1400 x 860mm)
Long-Size Die Parts,
Precision Jigs and Gauges
Use of swivel grinding wheel spindle to finish a pentahedron by grinding enables innovative production
Features
The Only Large-Size Machine in the World That Can Accurately Tranfer a 1μm-Infeed
1. Double Column Grinder to Achieve Maximum Accuracy
Ultra-precision double column grinder combined with NAGASE original component grinding unit to achieve maximum accuracy.
Machine motion characteristics of securely transferring an NC command value of 1μm to the workpiece are achieved (min. infeed setting unit: 0.1μm).
Vertical Infeed Command Value (1μm) Follow-Up
Accuracy and Its Verification Workpiece
Accuracy of ±0.2μm to 1μm-vertical infeed command valuem
2. Accurate Machining for Long Periods of Time
The non-contact and polyhedral constraint static guideway structure maintains accuracy for a long period of time without causing wear on the guideway. It also restricts twisting and distortion to provide the optimum structure for accurate machining of heavy workpieces.
Non-Contact Hydrostatic Guide Structure
The non-contact and polyhedral constraint hydrostatic guide for operating a 30-ton table with only one finger (oil friction coefficient: 10-17)
3. Machining of Single or Double Crowning, Horizontal Crowning and On-the-Machine Measurement
By combining the hydrostatic guide and ultra-precision linear motor drive technologies, the single or multi-crowning shape can be machined not only in the vertical direction but also in the horizontal direction. In addition, accurate on-the-machine measurement is possible by touch panel thanks to high positioning accuracy (optional).
Crowing Verification Accuracy (simultaneous 2-axis controlled machining)
(1) Shape error of 1.82μm for workpiece with convex (5mm/2m)
(2) Shape error of 2.03μm for workpiece with concave (5mm/2m)
* Finish machining is possible by automatically changing the grinding wheel, cutter, end mill, etc.
4. Machine Design Based on the Minute Structure Analysis
Compared with conventional models of the same class, superior rigidity is achieved. The machine has also been designed to withstand long hours of machining and changes in the ambient temperature environment.
5. Accurate Pentahedron Machining with Swivel Grinding Wheel Spindle
In addition to surface grinding and grooving of large-size workpieces, highly accurate square surface grinding, inclined surface grinding, rear surface cutting / grinding and stepped surface grinding are possible.
This accurate function has been widely utilized due to its capacity for innovative processes and improved quality in machining a variety of large workpieces.
Machining by Swivel Grinding Wheel Spindle
Rough machining through finish machining of each section is possible by automatically changing the grinding wheel, fullback cutter, end mill, etc. Machining of required sections, using the linear motor drive, is possible. Grinding of stepped workpieces is done precisely and automatically by clearing the stepped surface.
6. From Cutting Through Finishing and On-the-Machine Measurement
By mounting an automatic tool changer (ATC), preliminary machining using cutting tools such as fullback cutters and end mills through finish machining using different grinding wheels and on-the-machine measurement can be done automatically with a single one-chucking operation.
7. Construction of Large-Size Ultra-Precision Machines Incorporating a Rotary Table, Automatic Pallet Changer, etc., Unlike Any Other
Development of an ultra-large rotary table of ⌀2700 (rotation accuracy: 0.2μm in axial direction, 0.5μm in radial direction), rotary grinding and ID grinding of large-diameter workpieces are possible with unprecedented accuracy. The high-precision automatic pallet changer also allows automatic machining, even during the night. In addition, various units and devices for improving productivity in large-workpiece machining have been developed.
Options
On-the-Machine Measurement Unit
By mounting an accuracy touch probe and electric micrometer, various kinds of on-the-machine measurement become possible.
Swivel Grinding Wheel Spindle
Grinding of pentahedron workpieces is possible. Various kinds of other machining are also possible by mounting different tools.
Machining by Cutting Tool Unit
By mounting a fullback cutter, end mill, etc., accurate preliminary machining is possible.
Automatic Grinding Wheel Changer
A variety of grinding wheels can be automatically changed depending on the finishing status and shape.
Large-Size Rotary Table
Use of the large-size rotary table (⌀2700) enables grinding of the top and inner surfaces.
Automatic Pallet Changer
The automatic pallet changer enables automatic machining during the night.
Series Models
ORIGIN-12025:
Machining Area 12m x 2.5m
ORIGIN-10025:
Machining Area 10m x 2.5m
ORIGIN-5025:
Machining Area 5m x 2.5m
ORIGIN-4025:
Machining Area 4m x 2.5m
Specification
| Machine/Items | Size | Table Working Area (length x width) |
Vertical Axis Stroke | Max. Load | Vertical/Cross /Longitudinal Min. Unit |
Wheel Size (OD x W x ID) |
|---|---|---|---|---|---|---|
| mm | mm | ton | mm | mm | ||
| ORIGIN | 2015 | 2000 x 1500 | 650 | 3 | 0.0001 | ⌀510 x 100 x ⌀203.2 |
| 4025 | 4000 x 2500 | 1970 | 10 | 0.0001 | ⌀610 x 100 x ⌀304.8 | |
| 5025 | 5000 x 2500 | 1800 | 7 | 0.00001 | ⌀760 x 150 x ⌀304.8 | |
| 6026 | 6000 x 2600 | 1970 | 10 | 0.00001 | ⌀610 x 100 x ⌀304.8 | |
| 8020 | 8000 x 2000 | 1800 | 20 | 0.00001 | ⌀610 x 100 x ⌀304.8 | |
| 10025 | 10000 x 2500 | 1800 | 30 | 0.00001 | ⌀610 x 100 x ⌀304.8 | |
| 10030 | 10000 x 3000 | 1800 | 30 | 0.00001 | ⌀610 x 100 x ⌀304.8 | |
| 12025 | 12000 x 2500 | 1800 | 20 | 0.00001 | ⌀610 x 100 x ⌀304.8 |
- Contents and specifications are subject to change without prior notice. The contents of description and pictures may contain optional specifications. To place an order, please check the manufacture specifications for details.
- Machine accuracy and machining accuracy described on this site may differ depending on the measurement and machining conditions.
- For further details, you may request specifications, technical information, etc.
- For resale or export of the product, contact us in advance. Exporting products require designated procedures as determined by the Foreign Exchange and Foreign Trade Control Law.
- This product must not be transferred for any purposes of use that prevents international peace and security or used for one’s own purpose or used by a third party.
Inquiries
For further information, please contact us.We will make a proposal according to your requests.
Customers who are thinking of introducing new facilities are welcome to ask us for test machining or visit our factory. Please feel free to consult us. Please inform us of facility conditions, size and material of machining workpieces, machining time, etc. in detail. Depending on the contents of your request, sales personnel in your district will make a proposal to meet your requirements.