ULTRA PRECISION ROTARY SURFACE GRINDING MACHINE
RG SERIES加工精度・加工能率ともに世界トップレベル。大型ワーク、多数個取り部品加工に最適。ベストセラーの超精密ロータリー平面研削盤RG SERIES。
加工精度・加工能率ともに世界トップレベル。大型ワーク、多数個取り部品加工に最適。ベストセラーの超精密ロータリー平面研削盤RG SERIES。
Flatness 0.5μm/⌀250mm. Realizing ultra-precision surface grinding.
Freely synchronise two axes for shape machining.
Material: Alumina ceramics
Work size: ⌀300mm
1pass depth of cut: 200μm Finish depth of cut: 3μm
Processing time reduced to approximately 1/10 of conventional time.
Machining of ultra-large size workpieces up to ⌀1,800mm is possible.
Multi-parts grinding is possible in the same process to allow mass production of accurate parts.
Lapping-free ultra-mirror surface machining of not only the top surface but also the external and internal surfaces is possible.
Ultra-precision cutting of roll forming dies is possible by replacing the grinding wheel with a cutting tool.
The rotary table guideway employs a unique non-contact NAGASE original hydrostatic mechanism to restrict table top surface deflection to the submicron during table rotation. In addition, the height of the table travel line does not change even when the table rotation speed changes so that high flatness is achieved.
Chuck sizes from ⌀500 to ⌀800 mm are available for simultaneous grinding of a large number of small parts and machining of medium-sized parts. Ideal for machining ceramic materials such as electrostatic chucks.
The NAGASE original ultra-low vibration motor (rotational vibration below 0.05μm) is employed in the grinding wheel spindle as a drive motor. Combined with the ultra-rigid body structure, it can be used for both ultra-efficient machining and ultra-precise mirror machining.
In addition to flat surfaces, can also freely perform shape machining that involves synchronizing table feeding and the vertical axis.
On-machine measurement by touch probe (OP) is also available.
In addition to single-point dresser, double cup-truer (OP) and orthogonal rotary dresser (OP) can be mounted. Supports grinding of hard-to-cut materials such as carbide and ceramics, as well as mirror surface grinding.
Vertical head (OP) enables internal/external grinding.
The byte holder (OP) enables cutting.
Automatic dressing is possible by attaching a single stone dresser or double cup truer.
Automatic measurement of workpiece height is possible. Chase machining does not require troublesome setup changes.
By attaching a vertical grinding head, grinding of both the inside and outside of round workpieces becomes possible.
By using a tool holder, ultra-precision cutting becomes possible.
Ultra-precision rotary grinder with a table size of ⌀200 mm, ideal for spacing of bearings and machining of formers' dies. Unique hydrostatic bearings are used for the guideway surface of the rotary table. In addition to flat surface grinding, the machine is capable of a wide variety of machining processes, including shape creation by synchronous control, external and internal diameter grinding (op), flat, internal and side turning (op), and lens shape machining.
Ultra-precision rotary grinder ideal for simultaneous grinding of a large number of small parts and machining of medium-sized parts such as electrostatic chucks. The rotary table is equipped with a unique hydrostatic bearing on the guide surface.The machine is controlled by "Neo, " an interactive machining software with outstanding operability and functionality. Easy to set up for machining not only flat surfaces but also staircase shapes. Space-saving design reduces the installation space by 25% compared to our conventional machines.
| Machine/Items | Size | Chuck Size | Table Working Area | Table Top to Spindle Center |
Table Feed Min. unit | Vertical Min. set unit | Wheel Size (OD x W x ID) |
|---|---|---|---|---|---|---|---|
| mm | mm | mm | mm | mm | mm | ||
| RG | 200 | ⌀200 | 210 | 411.5 | 0.0001 | 0.0001 | ⌀180〜255 x 8〜19 x ⌀50.8 |
| 500 | ⌀500 | 300 | 538 | 0.0001 | 0.0001 | ⌀200〜355 x 25〜38 x ⌀127 | |
| 600 | ⌀600 | 497 | 538 | 0.0001 | 0.0001 | ⌀200〜355 x 25〜38 x ⌀127 | |
| 700 | ⌀700 | 497 | 538 | 0.0001 | 0.0001 | ⌀200〜355 x 25〜38 x ⌀127 | |
| 800 | ⌀800 | 497 | 538 | 0.0001 | 0.0001 | ⌀200〜355 x 25〜38 x ⌀127 |
Customers who are thinking of introducing new facilities are welcome to ask us for test machining or visit our factory. Please feel free to consult us. Please inform us of facility conditions, size and material of machining workpieces, machining time, etc. in detail. Depending on the contents of your request, sales personnel in your district will make a proposal to meet your requirements.