Grinding Wheel Balance Measurement
Balancevector/Balancedoctor NB-3012/W
回転中の砥石の動バランスを測定して、リアルタイムで修正。動バランス測定器自体を開発したメーカーだからの安心できる精度と機能。
Stable Machining Accuracy and Quality by Measuring and Correcting the Dynamic Balance of the Grinding Wheel.
Dynamic balance measurement of grinding wheels is to measure the rotational balance of grinding wheels used in grinding machines. Until now, grinding wheel balance has generally been measured in a static state before installation.
In contrast, the dynamic balance measuring instrument developed by NAGASE automatically measures where and how much unbalance occurs in the rotating body in the actual state of use. This is the first technology and product in the world that Nagase has developed for the production of ultra-precision grinders capable of pursuing nano-level surface roughness.
Features
A Dynamic Balance Measuring Device That Has Been Perfected by Further Refining Ultra-Precision Machining.
Balancevector
≪Features of NB-3012 Dynamic Balance Measuring Sysytem≫
- The system can be attached to existing and new grinding machines and other precision machine to precisely measure the vibration and rotational speed of grinding wheels and other rotating objects in-process.
- The balance of the rotating shaft system can be measured comprehensively.
- The measurement results are displayed so that the user can see at a glance where and how much imbalance is present.Easy operation with touch panel.
- FFT analysis of the vibration amount to detect and display whether there is any disturbance vibration (other large vibration) in addition to the measured vibration frequency.
- Even if the rotational speed of the rotating object changes from the start of measurement, the system follows the change in rotational speed and always measures at the correct rotational speed.No need to read the rotation speed each time measurement is taken.
- Unbalance amount can be displayed in 4 ways including "displacement", "speed", "acceleration", and "unbalance".
- Rotation speed and load fluctuations of the rotating body can be monitored at all times.
- Stable and highly accurate detection is possible even in the low RPM range.
- Supports 2-channel specifications.Parameters of multiple machines can be stored.
Measurable speeds range from 120 to 300,000 min-1, enabling ultra-precise measurement of wheel imbalance from low to high speeds.
Comparison of error rates with conventional models.Stable and accurate measurement is possible even when large grinding wheels, etc., are rotated at low speeds.
Smarter and More Compact
High-Precision Correction of Wheel (rotating object) Imbalance.
Balancedoctor
≪Features of Dynamic Balance Measurement and Correction System NB-3012W≫
- The Balancedoctor is a high-precision dynamic balance correction and management device that can be installed on new and existing surface grinders.
- The center of gravity of the grinding wheel during rotation is automatically shifted according to the balance condition of the grinding wheel detected by the balance vector to maintain a good balance condition.
- Imbalance of the grinding wheel is automatically corrected by injecting water (grinding fluid) from the injector into the pocket installed on the front of the wheel flange according to instructions from the balance vector.
- It is highly resistant to external disturbances and enables non-contact balance correction.
- Water is injected by air pressure, and the injecting volume can be controlled.The injecting liquid is blown off just before the grinding wheel stops.The flange is maintenance-free.
- The system configuration is simple and more compact design.
Injected water is sprayed into the pocket of the grinding wheel flange in the operating rotational range to correct the balance.
Based on the data detected by the new balance vector, water is injected into a pocket in the wheel flange to correct the wheel imbalance with high precision.
Inquiries
For further information, please contact us.We will make a proposal according to your requests.
Customers who are thinking of introducing new facilities are welcome to ask us for test machining or visit our factory. Please feel free to consult us. Please inform us of facility conditions, size and material of machining workpieces, machining time, etc. in detail. Depending on the contents of your request, sales personnel in your district will make a proposal to meet your requirements.