ULTRA PRECISION NANO ROLL PROCESSING MACHINE
NIC-R SERIES
「限りなきゼロ」を追求するナガセインテグレックスの「ナノマシン」。⌀800×2000mmの大型ロールへの微細溝入れ加工（リニア・クロスプリズム加工）が可能な超精密旋盤NIC-R SERIES。
Target Machining
Micro Forming Process to Roll Mold
Groove depth: 20μm, Period: 70μm
Pitch: 70μm
Number of grooves: 11,428
Material: Non-electrolytic NiP
Size: ⌀300 mm x 1000 mm
Micro Forming Process to Roll Mold
Groove depth: 21μm
Pitch: 50μm
Material: Oxygen-free copper
Size: ⌀120 x 40mm
Features
A Variety Nano-Machining by Simultaneous 4-axis Nano-Controlled Ultra-Precision Lathe Capable of Micromachining on Roll Molds.
1.A Variety of Roll Processing by Simultaneous 4-axis Control
The simultaneous 4-axis control (*) allows different kinds of minute grooving, screw grooving, cross prism and other pattern grooving are possible on a maximum of "2000 x ⌀805mm" rolls. (*Total of 7 axes including the cutting chip nozzle axis, etc. can be controlled.) The machine is designed for long-term machining thanks to high rigidity at the machining point.
Machining Example of 50μm-Quadrangular Pyramid
2.A Large-Size Workpiece of 1 Ton in Weight and 2000mm in Length Can Be Rotated and Indexed with Unprecedented Accuracy
A rigid non-contact bearing and a work clamping mechanism are employed in the rotating & indexing axis (C axis) so that a workpiece of more than one ton can be held with no deflection. The DD indexing unit originally developed for nano processing machines achieves high speed rotation of max. 400/min. and accurate indexing at 2/100000°. Roundness is below 1μm and repeatability in the entire area is below ±0.25, thus allowing various minute roll machining with unconventional accuracy.
3.Ultimate Straightness Accuracy and Synchronization Accuracy
Rigid and Precise Tool Indexing Axis
The cross axis (X) and longitudinal axis (Z) employ a coreless linear motor and non-contact hydrostatic guide. The tool post rotation (B) axis also uses originally developed ultra-high accuracy and high-rigidity indexing mechanism. Submicron straight motion accuracy and excellent thermal displacement characteristics achieve machining with high repeatability for an extended time. The interpolation motion of the cross axis and longitudinal axis also demonstrates excellent follow-up performance.
4.Unique Functions for Machining Efficiency and Quality
Up to 4 sets of tools can be automatically changed as a standard feature. Vacuuming of cutting chips follows up the machining point by NC control. A powerful vacuum pump and an ideal nozzle shape prevent machining errors.
5.Thorough Elimination of the Effect of External Disturbance
A thin active vibration removal base is mounted as standard equipment to eliminate the effect of external disturbance during machining and ensure a stable, quality surface. Measurement by using an optical microscope on the machine is also possible.
Specification
| Machine/Items | Effective Workpiece Diameter |
Effective Workpiece Length |
Right/Left Rapid Feed Speed |
Right/left Min. set unit |
Right/Left Effective Stroke |
Back/forth Min. set unit |
Back/Forth Effective Stroke |
Workpiece axis Min. set unit |
Workpiece Axis Max. Rotation Speed |
Tool rotation axis Min. set unit |
|---|---|---|---|---|---|---|---|---|---|---|
| mm | mm | m/min | nm | mm | nm | mm | ° | min-1 | ° | |
| NICR-1600 | ⌀100〜500 | 1600 | 20 | 1 | 2250 | 1 | 240 | 0.000001 | 400 | 0.000001 |
| NICR-2000 | ⌀295〜805 | 2000 | 20 | 1 | 2450 | 1 | 275 | 0.000001 | For workpieces up to ⌀600: 150 For workpieces over ⌀600: 100 |
0.000001 |
- Contents and specifications are subject to change without prior notice. The contents of description and pictures may contain optional specifications. To place an order, please check the manufacture specifications for details.
- Machine accuracy and machining accuracy described on this site may differ depending on the measurement and machining conditions.
- For further details, you may request specifications, technical information, etc.
- For resale or export of the product, contact us in advance. Exporting products require designated procedures as determined by the Foreign Exchange and Foreign Trade Control Law.
- This product must not be transferred for any purposes of use that prevents international peace and security or used for one’s own purpose or used by a third party.
Inquiries
For further information, please contact us.We will make a proposal according to your requests.
Customers who are thinking of introducing new facilities are welcome to ask us for test machining or visit our factory. Please feel free to consult us. Please inform us of facility conditions, size and material of machining workpieces, machining time, etc. in detail. Depending on the contents of your request, sales personnel in your district will make a proposal to meet your requirements.