ULTRA PRECISION ASPHERIC PROCESSING MACHINE
NSL-200･280
驚異の機械運動精度と圧倒的な加工点の剛性
理想の平面創成、鏡面品位を追求NSL-200･280
Achieving Sub-Nano Cuts at the Machining Point
Target Machining
Extreme Repeatability
and Positioning Reproducibility
Ultra-Precision Nano-Machine
with Enhanced Grinding Function
Ultra-Precision Grinding of SiC Lens Molds
Ultra-Precision Grinding of Lens Material (BK7)
Processing of 3D Shapes on STAVAX Material
(Elliptical Vibration Cutting)
Cutting of Ultra-Precision Lens Molds
(Electroless Ni-P)
Synchronized 2-Axis Shape Cutting
(Electroless Ni-P)
Ultra-Precision Cutting of Fresnel Shape on Brass
Surface Roughness of Flat Cutting of Ni-P
Surface roughness: 0.156nmRa
Form Accuracy of Spherical Surface Cutting on Ni-P
Material:Electroless Ni-P
Form:SR50 convex spherical surface
Size:⌀25mm
Form accuracy (best fit): 24nm P-V
Features
Thoroughly Optimized 3-Point
Support Body Structure
Ultra-Compact, Ultra-Precision Nano Machine
1.Extreme Repeatability and Positioning
Ultra-precision nano-machine with enhanced grinding function. Achieve a 0.3nm infeed. (Level of metal atom diameter)
Ultimate Microfabrication
The absolute motion characteristics of the machine raised to the nano-level enables microfabrication in another dimension.
2.3-Point Support Body Structure with Ultra-High Rigidity
NAGASE original IGTARP DESIGN® is applied to the nanomachine.
Ultra high rigidity is realized in the machine structure with minimal static and dynamic deformation.
Dynamic rigidity is more than twice that of conventional machines.
3.Machine Motion Characteristics That Realize High Quality Machining
Equipped with ultra-precision indexing based on a combination of unique hydrostatic bearings and DD motor drive.Extremely smooth mechanical motion realizes high quality machining.
Unprecedented form accuracy is possible.
Axis Configuration
4.Thorough Vibration Control
Vibration is thoroughly eliminated by an ideal three-point vibration isolator.
Active and passive type can be selected for the vibration isolatior.
5.Amazingly Compact Size
Remarkably compact size.
NSL-200 takes up 1/7th less space than conventional machines.
NSL-280 takes up 1/4th less space than conventional machines.
Grinding Specifications
Equipped with a grinding spindle unit (OP), it is possible to grind aspheric surfaces.
Cutting Specifications
Equipped with a bite holder (OP) and milling spindle (OP), it enables ultra-precision cutting.
4-axis Specifications
5-axis Specifications
5-axis specification with additional Y-axis (OP) is also available.
This further expands the range of machining.
Temperature Controlled Covering
The cover covers the entire area from the feet to the top, with air conditioning control inside the cover.
It is less susceptible to changes in ambient temperature.
Optimized Peripheral Device Layout
Peripheral equipment such as hydrostatic oil tanks and control boxes are optimally arranged to match the machine structure.
Straightness Accuracy
Minute step feed accuracy
Space Saving NSL-200
Comparison with conventional nanomachines (According to NAGASE's survey)
Space Saving NSL-280
Comparison with conventional nanomachines (According to NAGASE's survey)
Specification
| Machine/Items | Size | Work Size*1 | Stroke Cross (Z axis) x Longitudinal (X axis) |
Stroke Vertical (Y axis) (OP*2) |
Z, X, Y-axis Min. unit |
Z, X, Y axis Rapid feed speed |
Index (B) (OP*3) Min. set unit |
Work spindle (C) Min. set unit |
Work spindle (C) Max. Rotational Speed |
|---|---|---|---|---|---|---|---|---|---|
| mm | mm | mm | nm | m/min | ° (degrees) | ° (degrees) | m/min | ||
| NSL | 200 | ⌀200 | 130 x 220 | 80 | 0.1 | 1 | 0.00001 | 0.00001 | (Synchronous rotation mode) 200 (Continuous rotation mode) 5000 |
| 280 | ⌀280 | 250 x 280 | 80 | 0.1 | 1 | 0.00001 | 0.00001 | (Synchronous rotation mode) 200 (Continuous rotation mode) 5000 |
*1 There are some restrictions depending on tools, machining shape, etc.
*2 Vertical axis (Y-axis) is optional.
*3 Index (B) is optional.
- Contents and specifications are subject to change without prior notice. The contents of description and pictures may contain optional specifications. To place an order, please check the manufacture specifications for details.
- Machine accuracy and machining accuracy described on this site may differ depending on the measurement and machining conditions.
- For further details, you may request specifications, technical information, etc.
- For resale or export of the product, contact us in advance. Exporting products require designated procedures as determined by the Foreign Exchange and Foreign Trade Control Law.
- This product must not be transferred for any purposes of use that prevents international peace and security or used for one’s own purpose or used by a third party.
Inquiries
For further information, please contact us.We will make a proposal according to your requests.
Customers who are thinking of introducing new facilities are welcome to ask us for test machining or visit our factory. Please feel free to consult us. Please inform us of facility conditions, size and material of machining workpieces, machining time, etc. in detail. Depending on the contents of your request, sales personnel in your district will make a proposal to meet your requirements.