Grinding of Difficult-to-Cut Materials and Inconel
Machining Example of High-Reciprocating Form Grinding Machine 4
「サブミクロンの形状精度」を追求できる研削盤はナガセインテグレックス。ハイレシプロ成形研削盤による超硬パンチ・ダイ、セラミックスの成形研削・コンタリング加工事例をご紹介します。
Machining of Difficult-to-Cut Materials such as Heat-Resistant Alloys, Stainless Steel, Titanium, Ceramics, and Carbide.
Heavy grinding wheel wear, poor surface finish due to wheel clogging, lack of accuracy... Do you have trouble grinding difficult-to-cut materials such as Inconel and other heat-resistant alloys, SUS, ceramics, and carbides ?
NAGASE's high-reciprocating form grinding machin are characterized by extremely low heat generation at the machining point and minimal damage to the workpiece and grinding wheel, enabling high-precision machining of difficult-to-cut materials.
Please contact NAGASE if you have any problems in machining difficult-to-cut materials.
Works
Efficient Inconel Grinding 1
Form accuracy: Less than±1μm
Removable rate: 6mm/min (Rough grinding) , 1mm/min (Finish grinding)
Material: Inconel 600
Size: 100 x 34.5 x 16mm
Machine: VHG-80BSL2W-N2W
Method: Grinding from both sides with precisely formed wheels.
High precision grinding is possible without stress concentration.
Efficient Inconel Grinding 2
Form accuracy: Less than±1μm
Removable rate: 6mm/min (Rough grinding) , 1mm/min (Finish grinding)
Material: Inconel 600
Size: ⌀20 x 150mm
Machine: VHG-80BSL2W-N2W
Method: Grinding from both sides with precisely formed wheels.
High precision grinding is possible without stress concentration.
Ultra-Thin Grinding of Carbide
Thickness of tip: 4mm (Before grinding)→36μm (After grinding)
Removable rate: 2mm/min (Rough grinding) , 1mm/min (Finish grinding)
Material: Carbide
Size: 120 x 30 x 4mm
Machine: VHG-80BSL2W-N2W
Method: Grinding from both sides with diamond wheels.
High precision grinding is possible without stress concentration.
Ultra-Thin Grinding of Alumina Ceramics
Thickness of tip: 4mm (Before grinding)→57μm (After grinding)
Removable rate: 2mm/min (Rough grinding) , 1mm/min (Finish grinding)
Material: Alumina ceramics
Size: 120 x 30 x 4mm
Machine: VHG-80BSL2W-N2W
Method: Grinding from both sides with diamond wheels.
High precision grinding is possible without stress concentration.
Inquiries
We are experts in ultra-precision machining, If you have any type of machining problems, please feel free to consult us.
Consultations are free of charge. First, please tell us about the precision, size, materials, etc. related to the machining you are considering.
For test machining, prototype machining support, or equipment utilization, our experienced engineers at our Technical Center will examine the most appropriate methods and respond promptly.
(For urgent cases, please contact our regional sales offices.)