AI GRINDING WHEEL SURFACE MONITORING SYSYTEM
GRIDE EYE
NAGASEが開発したGRIDE EYE®は研削砥石を回転させたまま観察できる世界初の画期的な砥面観察装置です。さらに撮像データとAI解析を組み合わせることで、加工精度・品質・効率の向上、加工不具合の削減を図ることができます。
The Long-Held Dream of Processors and Researchers to Predict Processing Results by Observing Changes in the Grinding Wheel Surface Has Finally Come True!!
Grinding wheels are like Japanese puffed rice crackers(Kaminari-okoshi) made of hard abrasive grains and a bond. The surface changes as machining progresses, causing machining defects.However, there was no effective equipment or method to observe changes in the surface of grinding wheels.
The GRIDE EYE® developed by NAGASE is the world's first revolutionary grinding wheel surface observation device that allows observation while the grinding wheel is rotating.
Furthermore, by combining the imaging data with AI analysis, it can improve machining accuracy, quality, and efficiency, and reduce machining defects.
Features
Capture Grinding Wheel While It Is Rotating on the Machine
AI Analysis Predicts the Possibility of Machining Defects and AI Analysis Suggests Dressing Timing
GRIDE EYE
≪Features of the AI Grinding Wheel Surface Monitoring System GRIDE EYE®.≫
- The grinding wheel surface is captured as it rotates on the machine in a very short period of time without removing the grinding wheel from the machine.
- The all around and width of the grinding wheel is observed in an extremely short time.
- The surface of a grinding wheel rotating at a circumferential speed of 1800 m/min (30 m/s) can be observed.
- Continuous capturing of a specific part of the wheel surface at 1° intervals is possible.
Images of the same point on the grinding wheel surface can be constantly measured, allowing comparison of measurement results.(e.g., comparison before and after machining/dressing) - The included software can be used to compare the condition of the grinding wheel surface before and after machining to obtain a differential image.
- Observation of the grinding wheel surface after dressing prevents machining defects.
- Dressing timing is optimized based on the results of grinding wheel surface observation.
Observe Changes in the Grinding Wheel That Is Actually Being Sharpened
Comparative Measurement of the Same Point
Analysis of Capturing Results Using AI
(immediate detection of learned targets)
Composition of GRIDE EYE®.
Inquiries
For further information, please contact us.We will make a proposal according to your requests.
Customers who are thinking of introducing new facilities are welcome to ask us for test machining or visit our factory. Please feel free to consult us. Please inform us of facility conditions, size and material of machining workpieces, machining time, etc. in detail. Depending on the contents of your request, sales personnel in your district will make a proposal to meet your requirements.