ULTRA PRECISION HIGH RECIPROCATING WHEEL FORMED GRINDING MACHINE
ZGP-15Thorough Pursuit of High-Efficiency, High-Precision Grinding of Difficult-to-Cut Materials such as Inconel, Titanium, Alumina, and SUS
ワイドな加工範囲に対応。数多くのユーザが選ぶ「ひとつ上の精度」。ロングセラーの頼れるスタンダード平面研削盤。
In contrast to conventional creep-feed grinding, which requires deep cuts and slow feed, fine cuts and ultra-high-speed table reversal are used,
High-reciprocating grinding minimizes grinding wheel wear and maximizes both efficiency and accuracy.
This revolutionary new form grinding machine is the result of NAGASE's advocacy and demonstration of this machining method.
Developed to pursue ultra-high efficiency and high precision machining of difficult-to-cut materials such as Inconel, titanium, alumina, and SUS.
This high-precision, high-reciprocity, full-form grinding machine has a machining area of 180 x 130 mm and is equipped with grinding wheels ranging in size from 250 to 405 mm in diameter.
Designed to allow the dressing mechanism to be placed on the top of the grinding wheel.A rotary dresser (op) capable of highly efficient general form forming can be mounted.
High-reciprocity grinding with ultra-high speed table feed of 400 revolutions/min is possible.This enables the pursuit of efficiency as well as accuracy.
The fine infeed and ultra-high-speed table reversal reduces heat and wheel wear generated during machining, enabling highly efficient and highly accurate machining.
NAGASE's unique non-contact hydrostatic guideway is used on the longitudinal axis of the table.This prevents table height fluctuation during high-speed table reversal.
A non-contact high-precision hydraulic servo cylinder is also used for driving.Adoption of non-contact guideway and non-contact drive system.
The non-contact guideway and non-contact drive system minimizes deterioration in machine accuracy over long periods of use.
Based on the SHS-15, which has a proven track record, the ZGP-15 is a thoroughly improved version of the SHS-15.
The ZGP-15 is designed for highly efficient machining down to the smallest detail.
The machine body is equipped with a newly designed T-shaped integrated bed.The table has no overhang, stable machining is possible even when heavy loads are loaded.The saddle does not move back and forth compared to conventional machines, allowing effective use of the space in front of the machine.
The width of the machine is compact, while the door of the processing section is designed to be large, making it easy to accommodate production line and automation.
The table is designed to allow placement of various jigs.
Magnetic chucks (op), system jig chucks (op), etc. can be placed upon request.
The latest interactive software "Zero3" for speedy and easy routine machining comes standard.
Detailed grinding conditions can be set for each process.Up to 5 setting conditions can be saved for each process.
Various functions necessary for highly efficient and accurate grinding of difficult-to-cut materials are included.
| Machine/Items | Table Travel | Machining area | Distance from table top to wheel underside |
Vertical Min. set unit | Cross Min. set unit | wheel Size |
|---|---|---|---|---|---|---|
| mm | mm | mm | μm | μm | mm | |
| ZGP-15 | 200 x 150 | 180 x 130 | 357.5 | 0.1 | 0.1 | ⌀250～405 x 60 x 127 |
Customers who are thinking of introducing new facilities are welcome to ask us for test machining or visit our factory. Please feel free to consult us. Please inform us of facility conditions, size and material of machining workpieces, machining time, etc. in detail. Depending on the contents of your request, sales personnel in your district will make a proposal to meet your requirements.