Contour grinding
Machining Example of High-Reciprocating Forming Grinding Machine 1
「サブミクロンの形状精度」を追求できる研削盤はナガセインテグレックス。ハイレシプロ成形研削盤による超硬パンチ・ダイ、セラミックスの成形研削・コンタリング加工事例をご紹介します。
High-Precision and High-Efficiency Machining of Die Components such as Carbide Punches and Dies.
Contour grinding (contour forming) is a process to finish a surface profile along the contour of a workpiece. In the case of a numerically controlled surface form grinding machine, the table is flipped to the left or right, and machining is performed by synchronizing the two axes (vertical axis and cross axis) or the three axes (vertical, longitudinal, and rotation/indexing). Precision contour grinding require small depth of cut and a lot of time. To solve this problem, NAGASE developed the high-reciprocating form grinding process. It is known as the one and only machining method that can pursue not only accuracy but also efficiency.
Works
Contour Grinding of Carbide Material (Split Die)
Form accuracy: ±0.5μm
Roughness: 20nmRa, 163nmRz
Material: Carbide
Size: 40 x 27.5 x 20mm
Machine: SHSD-80αAL2S-PCnc
Method: Synchronized control of vertical and cross axes
Contour Grinding of Carbide Punch
Form accuracy: ±0.7μm
Roughness: 33nmRa, 200nmRz
Material: Carbide
Size: 10 x 50 x 3mm
Machine: SHSD-80AL2S-PCnc
Method: Synchronized control of vertical and cross axes
Contour Grinding of Ceramic Stamping Punch
Form accuracy: less than ±1.0μm
Roughness: 38nmRa, 180nmRz
Material: Ceramics
Size: 60 x 10 x 3mm
Machine: SHSD-80AL2S-PCnc
Method: Synchronized control of vertical and cross axes
Contour Grinding of Carbide Punch (Motor Core)
Form Accuracy: less than ±1.0μm
Material: Carbide
Size: 55 x 20 x 10mm
Machine: SHSD-80AL2S-PCnc
Method: Synchronized control of vertical and cross axes
Mirror Surface Contour Grinding
Form Accuracy: ±2μm
Roughness: 22nmRa, 156nmRz
Material: Carbide
Size: 120 x 8 x 6mm
Machine: SHL-315ALS2-Zero5
Method: Synchronized control of vertical and cross axes
Contour Grinding of CVT Punch (Carbide)
Form Accuracy: ±0.7μm
Roughness: 24nmRa, 167nmRz
Material: Carbide
Size: 200 x 20 x 15mm
Machine: SHL-315ALS2-Zero5
Method: Synchronized control of vertical and cross axes
Inquiries
We are experts in ultra-precision machining, If you have any type of machining problems, please feel free to consult us.
Consultations are free of charge. First, please tell us about the precision, size, materials, etc. related to the machining you are considering.
For test machining, prototype machining support, or equipment utilization, our experienced engineers at our Technical Center will examine the most appropriate methods and respond promptly.
(For urgent cases, please contact our regional sales offices.)