Totally Innovative Ultra Precision Grinder!
ULTRA PRECISION SURFACE AND PROFILE GRINDING MACHINE
SGi-520α
かつてないイノベーションを生み出す超精密マシン。驚異の生産性を生み出す超精密成形平面研削盤SGi-520αseries。
Target Machining
Amazing Machining Performance That Generates Innovation!
Flat Surface, Mirror Surface, Shape, Groove, Right Angle
Ultra-Precision Mirror Grinding of Lens Molds (SKD-11)
Realizes overwhelming flatness accuracy and surface quality.
Ultra-Precision Contour Grinding of Carbide (OP)
Outstanding synchronous motion characteristics.
Ultra-Precision Groove Grinding by SMART GROOVING (OP)
Threatening positioning reproducibility enables perfect of groove width accuracy.
Ultra-Precision Right Angle Grinding by SMART ANGLE UP (OP)
Arbitrary right-angle grinding is possible without using a dedicated jig.
Features
Generate Amazing Productivity!!!!
Ultra-Precise Machining at Amazing Speeds.
1.Overthrowing Conventional Concepts
A New Standard for Surface Grinders
A new standard for surface grinders, optimized in every element. Realizes outstanding machining quality with unparalleled efficiency. Supports not only flat surface grinding, but also fine grooving, form grinding, and wheel form grinding. Ideal for machining precision parts such as small plastic molds, semiconductor encapsulation molds, and connector molds.
Amazing Machining Performance That Creates Innovation
Realizes ultra-precision machining with ultra-efficiency.
2.Amazing Machining Quality
The combination of NAGASE's unique non-contact hydrostatic guideway and high thrust linear motors (left/right and front/rear), together with a linear scale with nano-resolution, provides amazing motion characteristics in both linear and synchronous motion. Multiple applications for flat, groove, forming, and contouring (OP).
Totally Different from the Shape of Conventional Machine Tools and the Ideal Structure in Accordance with Completely New Natural Logic
An ideal structure with overwhelming strength and no waste.
3.Achieves Overwhelming Rigidity and Ultra-Efficient Machining.
The newly developed body structure, which makes full use of topology optimization methods, achieves ultra-high rigidity with minimal static and dynamic deformation. In addition to a main body that is more than twice as rigid as conventional machines, the newly developed spindle with an integrated head is 1.5 times as rigid as conventional machines. NAGASE's unique compact liquid-cooled ultra-low vibration motor has a high intermittent rating of 7.5 kW and is capable of heavy-duty grinding. Furthermore, the table feed speed has been improved to a maximum of 60 m/min. This enables ultra-precise and ultra-efficient machining, dramatically improving productivity.
Panel Layout with Excellent Operability
The operation panel is located on the left side of the machine. The operator's line of flow is secured widely to improve workability.
Highly Functional Interactive CNC "Zero "
Easily set conditions for everything from everyday flat surface processing/forming to advanced grinding.
4.44% Space Saving
Insulated Temperature-Controlled Covering That Maintains Machine Accuracy
Compared to conventional machines, the amount of oil static pressure is reduced by half. At the same time as saving energy, the tank size has been made more compact. The machine's installation area has been reduced by 44%. The rear of the machine is sealed and temperature-controlled (OP) with an insulated cover; the temperature of the hydrostatic oil, which is controlled with a resolution of 0.01°, is less affected by temperature changes in the installation environment.
Compact Installation Space (Figure shows machine layout of standard specifications)
Thorough space saving is realized.Installation space is reduced by 44% compared to conventional machines.
5.Mechanical Structure with Outstanding Operability
Unit and Software Configuration with Excellent Expandability.
To improve workability, the operation panel is located on the left side of the machine to provide a wide line of movement for the operator when attaching/detaching workpieces and applying the grinding wheel. The foot of the machine is also designed to make it easy for the operator to get close to the machine. The control unit is equipped with the Zero series of highly functional interactive software that enables easy setting of grinding conditions, from simple flat and forming operations to advanced grinding conditions such as complex grinding and multi-part grinding. The machine's ultra-precise motion characteristics can also be utilized for high-precision on-machine measurement (OP).
6.The Ultra-Precision SMART DRESSER Series (OP) Can Be Mounted.
The dresser device can be selected according to the machining application. The Smart Dresser is a truing, dressing, and forming device for grinding wheels that is much smaller than the conventional size. The motor uses a unique high-torque DD motor, which has improved the rigidity of the main unit while reducing its size. This 100W-driven dresser is the most compact in the industry When considered in terms of capacity ratio.
7.Ultra-Precision Milling Spindle (OP) Can Be Mounted.
Spindle unit can be mounted for ultra-precision milling on a grinding machine (OP). Air hydrostatic bearings are used for spindles. ATC unit for tool change (OP) and tool measuring unit (OP) can also be mounted for continuous machining.
Options
Ultra-Precision Milling on a Grinder
An ultra-precision milling unit can be mounted as an option.The main body structure allows ideal center-of-gravity drive for ultra-precision milling.Air hydrostatic bearings are used for the milling spindle.An ATC unit for tool change and a tool measuring unit can also be mounted for continuous machining.
Milling Process by Ultra-Precision Milling Spindle (OP)
ATC Device for Tool Change (OP)
A grinding wheel truing, dressing and forming equipment, significantly smaller than previous models. The motor uses a unique high-torque DD motor, and the rigidity of the main body has been improved along with downsizing. It is the most compact size in the world in terms of capacity ratio for a 100W driven dresser.
DD Swing Rotary Dresser (OP)
Swivel type rotary dresser with NC swivel control
DD Double Cup Truing Device(OP)
High-performance vertical rotary dresser equipped with cup grinding wheel
DD Orthogonal Rotary Dresser (OP)
Horizontal rotary dresser ideal for ultra-precise shaping of the tip radius of superabrasive grinding wheels
DD Small Size Index (OP)
Index unit for indexing on a surface grinder
Heat-Insulating, Temperature-Controlled Covering
The machine is sealed and temperature-controlled with an insulated cover. The machine is less susceptible to temperature changes in the installation environment.
On-Machine Measurement
On-machine measurement with ultra-precise mechanical motion characteristics and positioning reproducibility is possible.
Balancevector "NB-3012"
It displays the vibration of the grinding wheel rotation, making ultra-precision grinding easier.
Ultra Flat Surface and Shape Forming System"SMART SURF UP"
Machine operation is controlled by corrected values without changing the direct coordinate display.
Simple shaping of the workpiece shape and tilt correction are possible.
Right Aangle Measurement and Right Angle Processing System "SMART ANGLE UP"
Easy measurement of right-angle surface and processing of arbitrary right-angle surface are possible without using special jigs.
Straightening Processing and Shape Forming System "SMART UNDULATION UP"
Distortion removal of magnetic workpiece is possible without special jig.No need to change setups.
Ultimately Efficient Coolant System「爆削BAKUSAKUⓇ」
Capable of infeed several times more than that of conventional infeed.Total machining system that enables you grinding with unprecedented efficiency.
Specification
| Machine/Items | Size | Chuck Size | Table Working Area (length x width) |
Table Top to Spindle Center |
Vertical Min. set unit | Wheel Size (OD x W x ID) |
Wheel Axis |
|---|---|---|---|---|---|---|---|
| mm | mm | mm | mm | mm | kW | ||
| SGi | 520 | 500 x 200 | 600 x 240 | 433 | 0.0001 | ⌀170〜255 x 8〜25 x ⌀50.8 | 5.5 |
- Contents and specifications are subject to change without prior notice. The contents of description and pictures may contain optional specifications. To place an order, please check the manufacture specifications for details.
- Machine accuracy and machining accuracy described on this site may differ depending on the measurement and machining conditions.
- For further details, you may request specifications, technical information, etc.
- For resale or export of the product, contact us in advance. Exporting products require designated procedures as determined by the Foreign Exchange and Foreign Trade Control Law.
- This product must not be transferred for any purposes of use that prevents international peace and security or used for one’s own purpose or used by a third party.
Inquiries
For further information, please contact us.We will make a proposal according to your requests.
Customers who are thinking of introducing new facilities are welcome to ask us for test machining or visit our factory. Please feel free to consult us. Please inform us of facility conditions, size and material of machining workpieces, machining time, etc. in detail. Depending on the contents of your request, sales personnel in your district will make a proposal to meet your requirements.