Micro Grooving
Machining Example of High-Reciprocating Forming Grinding Machine 3
「サブミクロンの形状精度」を追求できる研削盤はナガセインテグレックス。ハイレシプロ成形研削盤による超硬パンチ・ダイ、セラミックスの成形研削・コンタリング加工事例をご紹介します。
For Thin and Deep Grooving of Tie-Bar Cut Punches, Connector Terminals, etc.
Micro grinding (deep grooving and thin grooving) is the process of putting narrow-pitch, even or uneven groove shapes into a workpiece using a grinding wheel generally formed 1 mm or less in width. Used for tie-bar cutting punches for semiconductor leadframes and cavi-cores for connector terminals. NAGASE's forming surface grinding machine use high-reciprocating form grinding machine and a newly developed smart grooving function to achieve this process, which was previously performed by craftsmen, with high precision, high efficiency, and economy.
Works
Micro-Groove Grinding of Carbide (80μm Square Pillar Process)
Pitch accuracy: 1.5μm
Width: 80μm Depth: 1mm
Material: Carbide
Size: 16 x 16 x 12mm
Machine: SHSD-80AL2S-PCnc
Ultra-Thin Grooving (Nesting of connector terminal molds)
Pitch accuracy: 0.8μm
Width: 80μm Depth: 3mm
Material: STAVAX
Size: 30 x 10 x 2.5mm
Machine: SHSD-80AL2S-PCnc
Grooving of Tie-Bar Cut Punch (Carbide)
Pitch accuracy: 1.1μm
Width: 260μm Depth: 4mm
Material: Carbide
Size: 30 x 20 x 1.6mm
Machine: SHL-315ALS2-Zero5
Equal Pitch Grooving (SKH-51)
Pitch accuracy: 1.0μm
Material: SKH-51
Size: 200 x 13 x 13mm
Machine: SGC-630αS4-Zero3
Wheel Form Grooving (HPM38)
Pitch accuracy: 1.0μm
Form accuracy: ±1.5μm
Material: HPM38
Size: 150 x 15 x 10mm
Machine: SGE-520SLD2-Zero3
Grooving on Sealing Mold for Semiconductors (SKD-11)
Pitch accuracy: 1.0μm
Roughness: 18nmRa, 180nmRz
Material: SKD-11
Size: 175 x 15 x 15mm
Machine: SGE-520SLD2-Zero3
Grooving on Sealing Mold for Semiconductors (SKH-55)
Pitch accuracy: ±0.9μm
Material: SKH-55
Size: 220 x 13 x 13mm
Machine: SGC-630αS4-Zero3
Inquiries
We are experts in ultra-precision machining, If you have any type of machining problems, please feel free to consult us.
Consultations are free of charge. First, please tell us about the precision, size, materials, etc. related to the machining you are considering.
For test machining, prototype machining support, or equipment utilization, our experienced engineers at our Technical Center will examine the most appropriate methods and respond promptly.
(For urgent cases, please contact our regional sales offices.)